Programing 
              the A'PEXi AVC-R
            by:Titan
            Duty cycle 
              Before we can start programming the AVC-R we need to understand 
              what the duty cycle does. Without going into the theory behind wastgate 
              operation here is basically everything you need to know about setting 
              the duty cycle. 
            Increasing duty cycle increases the length of time that the wastegate 
              remains closed. If you are exceeding your desired boost level than 
              reduce the duty cycle. If you are not achieving your desired boost 
              level or boost falls off after reaching the set point than increase 
              the duty cycle. 
            The AVC-R's duty cycle is a very powerful tool. You can actually 
              increase spool up with this boost controller. 
            Setting desired boost levels 
              Using 3rd gear set the boost level to .68 (10psi) and the duty cycle 
              low about 30%. Slowly increase the duty cycle percent by 5% until 
              the desired boost level of .68 is reached. Once your desired boost 
              level is attained the duty cycle will be set. Now you can set the 
              final boost level. Double check the boost level matches the final 
              desired level by using third gear and punching it from about 3000rpms 
              to redline. If it overshoots or undershoots by a lot make slight 
              adjustments to the duty cycle as necessary. Small variation is acceptable 
              don't spend all day trying to get it exact.  
            Once desired boost levels are attained put stars in the duty screen 
              to begin self learning. I recommend that you use the self learning 
              mode for duty cycle because it will create a custom duty cycle curve 
              that will decrease turbo spool up time. It should only take a few 
              runs for the AVC-R to learn but double check by looking at the duty 
              cycle screen.  
            The AVC-R MUST be set on rpms and NOT injector duty cycle or it 
              will not learn.  
            Gear based boost 
              In order for the AVC-R to identify gears, a gear judge value must 
              be entered for each gear. These numbers can be set by: 
              Having the gear judge setting screen displayed 
              Driving the car at 3000rpms in first gear 
              Once you reach a steady 3000rpms push the > key to set the value 
              Repeat for gears 2-5 
               
              My values for a DOHC transmission: 
              1st) 196 
              2nd) 121 
              3rd) 84 
              4th) 62 
              5th) 43 
             
            The numbers are not as important as the actual relationship between 
              them. This is how the AVC-R judges gears. 
            Make sure that all of the start duty numbers are set to 0% for 
              all gears/rpms otherwise the AVC-R will not go into self learning 
              mode.  
            Once all the settings are entered and you have allowed the AVC-R 
              to create a custom duty cycle based on your turbo setup you can 
              adjust the start duty.  
            Start duty 
              Here is where the magic begins. The manual states, "Higher 
              start values will make the boost pressure levels higher." Translated 
              into understandable English, a positive start duty value will increase 
              boost while negative numbers will subtract from your desired set 
              boost. If you desired boost level is 10psi and you set the start 
              duty cycle to -30% in first gear than your maximum boost will be 
              reduced to 7psi in first gear only. To help with traction in first 
              and second gear subtract start duty from those two gears, the rest 
              of the gears you can leave alone. 
             
              Below are some settings that you shouldn't need to adjust. 
            NE  
              The manual states that you can set the engine RPM point to control 
              post pressure. This feature doesn't interest me since I want to 
              control boost by gear. I'm not going to adjust this setting.  
             
            F/B Speed 
              Again the manual states "If unstable boost or boost drop occurs 
              during boost control, the feedback speed setting may be necessary." 
              I'm not going to use this setting either since adjusting the duty 
              cycle is a more precise method of adjusting boost control.  
            Conversions 
            
            
               
                |  
                   Kg/cm^2 
                 | 
                 
                   PSI  
                 | 
                 
                   AVC-R # 
                 | 
               
               
                |  
                   21.261 
                 | 
                 
                   22 
                 | 
                 
                   1.49 
                 | 
               
               
                |  
                   20.294 
                 | 
                 
                   21 
                 | 
                 
                   1.42 
                 | 
               
               
                |  
                   19.328 
                 | 
                 
                   20 
                 | 
                 
                   1.36 
                 | 
               
               
                |  
                   18.362 
                 | 
                 
                   19 
                 | 
                 
                   1.29 
                 | 
               
               
                |  
                   17.395 
                 | 
                 
                   18 
                 | 
                 
                   1.22 
                 | 
               
               
                |  
                   16.429 
                 | 
                 
                   17 
                 | 
                 
                   1.15 
                 | 
               
               
                |  
                   15.462 
                 | 
                 
                   16 
                 | 
                 
                   1.08 
                 | 
               
               
                |  
                   14.496 
                 | 
                 
                   15 
                 | 
                 
                   1.02 
                 | 
               
               
                |  
                   13.530 
                 | 
                 
                   14 
                 | 
                 
                   .95 
                 | 
               
               
                |  
                   12.563 
                 | 
                 
                   13 
                 | 
                 
                   .88 
                 | 
               
               
                |  
                   11.597 
                 | 
                 
                   12 
                 | 
                 
                   .81 
                 | 
               
               
                |  
                   10.630 
                 | 
                 
                   11 
                 | 
                 
                   .75 
                 | 
               
               
                |  
                   9.664 
                 | 
                 
                   10 
                 | 
                 
                   .68 
                 | 
               
               
                |  
                   8.698 
                 | 
                 
                   9 
                 | 
                 
                   .61 
                 | 
               
               
                |  
                   7.731 
                 | 
                 
                   8 
                 | 
                 
                   .54 
                 | 
               
               
                |  
                   6.765 
                 | 
                 
                   7 
                 | 
                 
                   .47 
                 | 
               
               
                |  
                   5.798 
                 | 
                 
                   6 
                 | 
                 
                   .41 
                 | 
               
               
                |  
                   4.832 
                 | 
                 
                   5 
                 | 
                 
                   .34 
                 | 
               
             
            1atm = 14.206 
            1psi = .9664Kg/cm^2 
              
            Author's note 
            The AVC-R is overkill for any Saturn running less than 275whp. 
              This electronic boost controller is used primarliy to reduce boost/power 
              in the first two gears of a traction limited FWD car. If you are 
              not interested in building a 300whp+ Saturn than stick with a manual 
              boost controller.  
             | 
           
               
              
            
             
            The turbosaturns.net 
              forum has become one of the best resources for Saturn performance 
              on the net. Our members are constantly pushing their cars to new 
              performance levels. So, log in, share your ideas, and help push 
              your car’s performance to the next level. 
              
            
            Archived Articles
            
             
              
             
            August 2005 TSN will be holding its first ever meet 
              in Chardon, Ohio. Some of the fastest Saturns in the country will 
              be attending. Activities will include drag racing, dyno, tech session, 
              and BBQ. Look for the latest information in the forums.  
             
             
            Different 
              Racing
              
            Jeff and his team Different Racing have big plans 
              on breaking into some really low quarter mile times this year. Last 
              year he posted a 12.40 on a pretty healthy nitrous shot. This year 
              he has a new turbo setup and some serious determination. Visit his 
              website for the latest news and information. I expect we'll be seeing 
              some low 12's from him by the end of the year. 
             
              
              
            
           |