Fuel
Injectors:
Flow
Rates and Horsepower Levels
by: icu_runnin
Fuel injectors meter the amount of fuel delivered into the combustion
chamber, which is constantly adjusted by the car’s computer
(ECM) via the oxygen sensor feed back. Basically, there are two
different types of fuel injectors, saturated and peak and hold.
The saturated type injector is a high ohm impedance injector that
works fine for a performance vehicle but only up to a certain extent.
The larger this type of injector gets the harder it is to deliver
fuel precisely. The impedance of these injectors range from 11-13
ohms depending on the injector and the manufacture. All Saturn vehicles
from 96+ have this type of injector in them.
The second type of injector is called a peak and hold injector
which, is a low ohm impedance injector. This injector is more commonly
used in high performance applications because large injectors are
easier to control. The peak and hold injector’s ohm impedance
ranges from 1.5-3 ohms depending on the manufacture. These injectors
are found on first generation Saturn vehicles 91-95.
Converting Injector Flow Rates
To convert cc's to lbs/hr divide the rated cc's by 10.5
450cc / 10.5 = 42.85 lbs/hr or rounding up a 43lb injector.
To convert lbs/hr to cc's multiply the rated lbs/hr by 10.5
26lb * 10.5 = 273 cc/min injector.
When upgrading the injectors on your vehicle there are a few things
you need to keep in mind. First, you must know what type of injector
is currently on your car. Using a voltmeter can easily do this.
Simply take the injector harness off your injector, set the voltmeter
to read ohms, and then apply the two terminal leads from the voltmeter
to the two male connections on your injector. It does not matter
which lead you test with if the test leads are reversed the voltmeter
will display a negative sign next to your ohm reading. Now that
you have know the type of injector on your car the next step is
to find out what the injector is rated at.
Brake Specific Fuel Consumption
Locating information about stock injector flow rates can sometime
be quite difficult. If you can’t find your car’s injector
size you can get a good idea of the injector flow rate using your
car’s factory horsepower rating. To do this calculation you
will need to determine your Brake Specific Fuel Consumption (B.S.F.C.).
The B.S.F.C. is the number of pounds of fuel it takes to make 1
horsepower for 1 hour.
The B.S.F.C. values very from engine to engine depending on its
efficiency. The more efficient the engine the lower the B.S.F.C.
value, which translates into needing less fuel to make 1 horsepower
for 1 hour. This changes for forced inducted applications as the
extra fuel is used to cool the combustion chamber helping to prevent
detonation. Here are some basic B.S.F.C. values.
Low to medium performance = .50
Performance engine with head work = .45
Performance engine with expert head work = .40 - .45
Supercharged and turbocharged engines = .55 - .60
Injector Duty Cycle
An injectors duty cycle defines how long the injector stays open.
Injectors are always rated at 100% duty cycle so, a 26lb injector
will put out 26lb's of fuel under 100% duty cycle. You never want
to run your injectors above .85 or 85%. Anything higher puts you
at risk of the injectors locking up. Choose an injector that puts
out your desired lbs/hr at an 85% duty cycle rather than one at
100% duty cycle. If there isn’t an exact match you can raise
your fuel pressure, which makes the injector act like a larger one
but this trick is only good if you need a few extra lbs/hr.
Now that you have determined your B.S.F.C. and duty cycle it's
time to calculate what your stock injector is rated at.
Here is the formula:
( H * B ) / ( C * D ) = estimated injector size.
H = horsepower
B = B.S.F.C.
C = number of cylinders
D = duty cycle
This is what it should look like for a Saturn.
( H * B ) / ( C * D ) = estimated injector size.
124 * .50 / 4 * .80
62 / 3.2 = 19.375 lbs per hour.
Saturn injectors are rated at 19lbs/hr.
Now that you know what size injector you have lets find out how
much larger you can go. Typically you should only go 10% over your
stock injector anything larger you may run into idle problems when
cold and your car may stumble until the vehicle reaches operating
temperature. When changing to a larger injector you should reset
the computer so it can adjust to the new fuel injector. Resetting
the ECM can be accomplished by pulling the battery cable off or
pulling the ECM fuse and letting the car sit for 3-5 minutes. If
you’ve installed too large of an injector and your car exhibits
erratic idle during cold start or stumbling after it is warm you
can attempt to remedy this by lowering the fuel pressure. But beware
if you lower the fuel pressure to much it will effect your fuel
injectors spray pattern so be careful of how much you lower it.
Injector Upgrade
If you want to upgrade your stock 19lb injectors by 10% but your
not sure what the new flow rating will be simply multiply the injector’s
lbs/hr rating by .10 then add the original lbs/hr rating of the
injector. Example:
19 * .10 = 1.9 + 19 = 20.9 or a 21lb injector.
So this means we can upgrade to a 21 lb injector with no problem.
Injector Flow Rate based on Pressure Changes
To calculate an injector’s flow rate at a new desired fuel
pressure you will need a calculator that has a Square Root function.
Now this one can get a little tricky but pay close attention and
this can help you out tremendously. Most of the injectors on the
market today are rated at 43.5 psi. So, when you say you have a
19lb injector what you are saying is that your injector puts out
19lbs of fuel per hour at 43.5 psi of fuel pressure. So, how do
we find out what our new desired fuel pressure going to be?
Here's an example:
Lets say we want to up the factory fuel pressure to 55psi. You will
need to know the following information lbs/hr of the injectors you
currently using (19lbs), original fuel pressure (43.5psi), and the
new fuel pressure 55psi.
Here is the formula:
The square root of x multiplied by z divided by the square root
of y = new injector flow rate
Where:
X = new fuel pressure
Y = original fuel pressure
Z = lbs per hour
First, find the square root of the new and original fuel pressure.
New fuel pressure: square root of 55 = 7.416
Original fuel pressure: square root of 43.5 = 6.595
Then divide the new fuel pressure square root sum by the original.
7.416 / 6.595 = 1.124
Then multiply this total by the size of the injector. In this case
we are using the stock Saturn 19lb injectors.
1.124 * 19 = 21.35
At 55psi the injector now flows 21.35lbs/hr
Injector Flow Rate Chart
30psi
|
35psi
|
43.5psi*
|
45psi
|
50psi
|
55psi
|
60psi
|
16lb
|
17lb
|
19lb
|
19lb
|
20lb
|
21lb
|
22lb
|
20lb
|
22lb
|
24lb
|
24lb
|
26lb
|
27lb
|
28lb
|
22lb
|
23lb
|
26lb
|
26lb
|
28lb
|
29lb
|
30lb
|
29lb
|
31lb
|
35lb
|
36lb
|
38lb
|
39lb
|
41lb
|
32lb
|
35lb
|
39lb
|
40lb
|
42lb
|
44lb
|
46lb
|
*Stock injector size 19lb @ 43.5psi
Injector Size vs. Horsepower
Calculating how much horsepower the injectors can support is relatively
straightforward using the following four variables:
Injector size: 26lb in this example
Number of cylinders: 4
Maximum duty cycle: .85
B.S.F.C. .50
Here is the equation:
Q * W * E / R = estimated horsepower for injectors.
26 * 4 * .85 / .50 =176.8 horsepower is what four 26 lb injectors
will support.
Q = size of injector
W = cylinders
E = duty cycle
R = B.S.F.C.
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