Tuning
Your Turbo Saturn - Part 4
by: Qksl2
I haven't even really touched on part throttle and light throttle
conditions. This is probably the hardest part, and should be dedicated
the MOST time of all. You'll be able to get a reasonable and safe
high load chart put together pretty quickly. You'll know that you
have a good setup when you're a/f ratio is in the mid elevens, you
are below the knock threshold, and your EGT's are safe. If you do
a first through fourth pull, you want to see roughly 1450 degrees
F tops at the end of fourth gear. As I mentioned earlier, I like
to add 7 to 8% more fuel at the very top of the RPM band. In the
lower gears, you accelerate through them so fast that you won't
notice the deadened couple hundred RPM. In the longer gears, this
will help keep EGT's down at the top of a long pull.
A word on corrections: Many of us don't pay enough attention to
correction factors. This is pressure and temperature. Don't tune
for just once certain boost level. The interpolation of engine management
systems have proven over and over again that theoretical map values
do not work! SAE states that given a certain MAP number at a certain
RPM, 50 percent of that value at the same RPM has 50% of the required
fuel. This is theoretically correct, however, it does not take into
consideration the variable pumping losses and efficiency of compressors/heads/cams
at such variances. Temperature is the other variable, and every
setup will require a different amount of change per degree of temperature
variation.
Transitions are the key to drivability. That means setting your
RPM points to reflect transitions in VE throughout an engine's RPM
range. You wont' be able to do this until you drive it. Once you
have these set, try to make all changes as gradual as possible.
You'll want the lowest enrichment values possible to ensure that
your raw fuel curve can take care of the engine function as a whole.
You don't want you're a/f to change rapidly as boost comes up. Some
tuners will run 14:1 a/f until several pounds of boost and then
drop it like it's hot to 12:0. This attempt to help "spool
up" just gets you closer to a knock threshold and can even
go as far as to increase your EGT's at higher rpm, as you are now
starting with a higher base EGT.
Also, your VE's will change much more slowly under vacuum and partial
throttle than under boost. Once you are under boost, small changes
in VE mean big changes in airflow, and more drastic changes will
be necessary.
Tune safe. You might lose 7-8whp on a 300whp setup going from 12.5
down to 11.8 a/f. Worth it? Heck yeah. You are closer to RBT, and
your running cooler. You might actually pick up power by pulling
timing, if you are running too much. Advance 1 degree, pick up 30
lb/ft. Advance another, pick up 12. Advance another, pick up 3 lb/ft
but knock goes up. Pull timing 1.5 degrees. Another senario: Making
300whp 22 degrees maximum timing. Knock is kinda high. Pull a degree.
313whp at 21 degrees maximum timing and knock just went down. Why?
You had single cycle misfires due to pre-ignition. Pulling timing
across the board made each and every combustion process work, instead
of some working very well and others being beyond their limits.
Watch cyl number 4!
Well, I have a lot more to go into about the dynamics of a combustion
cycle, but its 1:00am and I have work and school tomorrow, so that's
it for now guys. I bet there is some seriously shittay grammar and
spelling in the above article, but I don't' feel like reading the
whole 4 pages over again. I kinda just wrote whatever came to my
head, so I know it isn't organized as well as it should be, but
I will update it more in the future. Stay tuned, and I really hope
this helps! Don't understand some of the terms, like VE or MAP?
Search!!!!
-Ian
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Archived Articles
August 2005 TSN will be holding its first ever meet
in Chardon, Ohio. Some of the fastest Saturns in the country will
be attending. Activities will include drag racing, dyno, tech session,
and BBQ. Look for the latest information in the forums.
Different
Racing
Jeff and his team Different Racing have big plans
on breaking into some really low quarter mile times this year. Last
year he posted a 12.40 on a pretty healthy nitrous shot. This year
he has a new turbo setup and some serious determination. Visit his
website for the latest news and information. I expect we'll be seeing
some low 12's from him by the end of the year.
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