Turbo
Timer Install
by:Titan
There is a significant investment of time and money into any turbo
install and with that in mind making the system last as long as
possible is defiantly a priority. Enter the turbo timer. This little
device will extend the life of your precious turbo, which in the
end will increase reliability of the total system. I wasn’t
interested in all the bells and whistles that some of the new timers
had I just wanted something that would keep the car idling.
My new turbo timer arrived in about a week and I immediately tore
into the package with youthful enthusiasm. There it was; my new
turbo timer, instructions, wires, and packaging material strewn
all across my living room floor. I couldn’t wait to install
this new “performance” item. The instructions were pretty
straight forward with wiring diagrams included for Mazda, Mitsubishi,
Nissan, Toyota, and so on but no Saturn. “No problem,”
I thought to myself, “I’ll just look it up on the net.”
After searching the net for awhile I couldn’t locate any information
on a turbo timer install in a Saturn. I even asked around and it
seemed that no one had ever installed a turbo timer in a second
gen. Saturn. I was entering uncharted waters. With unwavering resolve
I jumped in the car and drove to the local Radio Shack. After about
25 minutes I walked out with a new voltmeter and some 18-14 gauge
wiretap connectors in hand. Armed with my Haynes manual, voltmeter,
and wire connectors I headed for the garage.
The first step was deciding on a location to mount my turbo timer.
I already have an after market stereo installed so I decided to
mount the timer in the small tray right above the stereo. This provided
a perfect place for the timer since I never use the tray and once
mounted the timer can be easily viewed from the driver’s seat.
I disassembled the plastic around the stereo and removed the tray.
I then drilled a hole through the back of the tray, threaded the
wires through the hole, and routed the wires through the back of
the center console and underneath the driver’s side dash.
I remounted the stereo and crawled under the dash in search of the
ignition switch wiring harness.
Let
me be the first to tell you that wedging your body under the dash
is pretty uncomfortable. With my trusty garage light and voltmeter
I began the tedious job of probing the ignition switch wires. I
limited myself to the 5 larger wires 2 red, 1 brown, 1 orange, and
1 pink. Using the voltmeter I found that the 2 red wires were 12v
constant, the brown wire showed 12v when the key was turned to accessory,
and the orange and pink wires (see trouble shooting) showed 12v
when the key was turned to the run position. With the wires identified
it was now time to splice into the wires.
Using the wiretaps that I purchased from Radio Shack allows me
to tie in without cutting the factory wiring harness. I spliced
the 12v constant wire from the turbo timer to one of the red 12v
constant factory wires. Next, I spliced the 12v accessory wire from
the timer to the brown 12v accessory factory wire. Lastly, I spliced
the 12v run wire to both the pink and orange wires which, are 12v
when the key is in the run position. Splicing the turbo timer 12v
run wire into both the pink and orange wires is extremely important
if you want the turbo timer to operate properly on a obd-2 Saturn.
After the ignition wiring was spliced I extended the ground and
e-brake wires.
There are 5 screws that must be removed to access the e-brake switch.
Two screws are located in the back of the center console. There
is one screw on the e-brake cover facing the passenger side. The
last two can be located under the passenger side fuse cover and
driver’s side access cover. Both of these covers are on the
sides of the center console by the floor which, are held in by Velcro.
Once the center console is loose you can tilt it up toward the shifter
to gain access to the parking brake switch.
There are two wires that lead from the e-brake switch, a light
blue positive wire and a black ground. I wire taped into both of
these wires using the blue wire for the e-brake tie-in and the black
wire as a ground for the turbo timer.
The light blue wire reads 12v when the key is in the run position
and the e-brake is down. When the e-brake is engaged the blue wire
will read 0v. I then replaced the center console and tucked all
the wires under the dash.
This installation guide provides you with a quick and inexpensive
way to add some reliability to your turbo system.
*Trouble shooting
If you splice the blue wire to only the orange wire the turbo timer
will count down but the car will shut off as soon as you remove
the key. If you splice the blue wire to only the pink wire the timer
will count down and the car will remain running but after 25 seconds
the service engine light will illuminate. Splicing 12v to the pink
wire will keep the ignition running but the orange wire drives the
Quad drivers. The computer continuously checks the Quad driver circuit
while that car is running. Without power to the quad drivers the
computer throws a non-viewable fault code P1641 after 5 seconds
and after 20 additional seconds the fault code P1640 is tripped
which illuminates your service light. If the car idles after the
key is removed but the service light comes on after 25 seconds then
your Quad drivers are probably not receiving power. Splicing the
blue wire to both the pink and orange wires ensures that the Quad
drivers receive power while the turbo timer is counting down and
the car is idling. Special thanks to Todd Scarberry at the Dayton
Saturn dealership for this information.
At this point I have not spliced my tach wire in yet because the
Saturn coil pack wiring diagram is hard to interpret. I believe
that the wire that I’m going to tap into is the “k”
wire in the center of 5 wires coming off the coil pack. Also, I
am considering wiring the turbo timer into the fan relay so that
when the turbo timer kicks on the fan comes on at the same time.
This should defiantly help with the cool down.
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Archived Articles
August 2005 TSN will be holding its first ever meet
in Chardon, Ohio. Some of the fastest Saturns in the country will
be attending. Activities will include drag racing, dyno, tech session,
and BBQ. Look for the latest information in the forums.
Different
Racing
Jeff and his team Different Racing have big plans
on breaking into some really low quarter mile times this year. Last
year he posted a 12.40 on a pretty healthy nitrous shot. This year
he has a new turbo setup and some serious determination. Visit his
website for the latest news and information. I expect we'll be seeing
some low 12's from him by the end of the year.
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