Deciphering
Compressor Maps - Page 2
by: Titan
Engine airflow
In order to determine the proper turbo size you will
need to estimate the engine airflow requirements. This can be accomplished
with the basic equation:
(CID x RPM) / 3456 = CFM
Variables
CID = engine displacement (116)
RPM = maximum rpm (6000)
CFM = cubic feet per minute
The CID for the 1.9 liter engine will be a constant
value of 116 unless the engine's cylinders have been bored larger.
I have chosen to use 6000rpms as the maximum rpm value simply because
the power curve drops off quickly after that.
Substituting Saturn's 1.9 liter engine numbers into the equation
we get:
(116 x 6000) / 3456 = 201.39 CFM
The 1.9 liter engine will flow 201.39 CFM of air assuming
100% volumetric efficiency (VE). Since most street engines have
a VE between 80-90% the equation will have to be altered to reflect
this lower VE. Splitting the difference we will assume the 1.9 liter
engine possesses a VE of 85%.
201.39 x 0.85 = 171.18 CFM
Calculating for 85% VE shows that the engine actually
flows 171.18 CFM. To compare the airflow requirement against the
compressor map you will need to convert CFM to lbs/min by multiplying
the corrected CFM by 0.069
171.18 x 0.069 = 11.81 lbs/min
11.81 lbs/min represents your x-axis value at 6000rpms..
Common displacements
Liter
|
CID
|
6000 rpm
|
85% VE
|
lbs/min
|
1.9
|
116.00
|
201.39
|
171.18
|
11.81
|
2.0
|
122.11
|
212.00
|
180.20
|
12.43
|
2.2
|
134.32
|
233.19
|
198.22
|
13.68
|
To properly determine which turbo housing best suits
your application you will need to plot several data points on the
compressor map. I would suggest using the following rpms 2000, 3000,
4000, 5000, and 6000. Substituting the rpm values into the formula
produces the following table.
1.9 liter engine
RPM
|
lbs/min
|
2000
|
3.94
|
3000
|
5.91
|
4000
|
7.87
|
5000
|
9.84
|
6000
|
11.81
|
As an interesting side note, whenever you solve for the engine
airflow requirements you can move the decimal over to the right
one place you end up with the engine's horsepower. In our example
moving the decimal one place to the right yields 118.1 horsepower
for the stock engine, which is a pretty close estimate of the factory's
horsepower claim.
Pressure Ratio
Now that we know the amount of airflow through the
engine we need to calculate the desired pressure ratio (P2/P1).
This can be easily accomplished with the following formula:
(P1 + P2) / P2 = Pressure Ratio
Variables
P1 = Desired boost pressure in psi
P2 = ambient atmospheric pressure (14.7psi)
Plugging in a desired boost of 7psi we get:
(7 + 14.7) / 14.7 = 1.48
This will give you a y-axis value of 1.48 for 7psi
of boost.
Common pressure ratios
Psi
|
Ratio
|
5
|
1.34
|
7
|
1.48
|
10
|
1.68
|
12
|
1.82
|
15
|
2.02
|
18
|
2.22
|
Now we just need to compensate for the turbo's increased airflow
and plot the data on the compressor map.
|
The turbosaturns.net
forum has become one of the best resources for Saturn performance
on the net. Our members are constantly pushing their cars to new
performance levels. So, log in, share your ideas, and help push
your car’s performance to the next level.
Archived Articles
August 2005 TSN will be holding its first ever meet
in Chardon, Ohio. Some of the fastest Saturns in the country will
be attending. Activities will include drag racing, dyno, tech session,
and BBQ. Look for the latest information in the forums.
Different
Racing
Jeff and his team Different Racing have big plans
on breaking into some really low quarter mile times this year. Last
year he posted a 12.40 on a pretty healthy nitrous shot. This year
he has a new turbo setup and some serious determination. Visit his
website for the latest news and information. I expect we'll be seeing
some low 12's from him by the end of the year.
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