Tuning
Your Turbo Saturn - Part 3
by: Qksl2
I'm not going to go into how exactly to set your timing, or what
to set it at.Why? Because that is for you to figure out, for your
car. I have a good idea of what a timing map for your car should
probably look like. But refer to Psychological Tewning for a discussion
on why, exactly, I'm not going to tell you. All I can say is to
start with the boost low, and do everything only one step at a time.
You'll learn, but only by experience. Think of each response you
make in a rational sense: by making only one change at a time and
reviewing what that change resulted in, you'll in no time have a
good map setup.
On the dyno. Set up your timing map conservatively, at first. Start
at low boost, and get your raw fuel work done. Pay careful attention
to spool up and peak torque, and also make sure to make runs in
third and fourth gear. Why? Make sure that the changes in load by
different gear ratios and the time over load differences don't'
exceed your fuel delivery and heat things up. You'll see this by
high EGT's at the top of a long pull. This is a situation where
A/F might be just fine, and you won't even see knock, but your EGT's
will be high and you can absolutely blow your motor. "But my
a/f was fine and there was no knock!??" I can hear it now
If your knock resistance threshold is high enough, there won't
be any detectible knock, but the high cylinder pressures and combustion
temperatures held over a long period of time can and will destroy
your motor. Got it? Typically this is a condition you will face
using race gas, and that is why race gas is dangerous. A sense of
false security lol asscroft lol is really the problem. This is the
most likely cause of failure for DSM's, as they have a great closed
loop knock/timing circuit, but the motor cannot save itself from
high EGT's.
Our cars seem to respond very well to a good bit of timing under
boost. This has been recently illustrated by Chris (tebriel) who
just put down 311whp at 17psi on a fifty trim turbo with no timing
control whatsoever. Is timing control important? Very. How did he
do it? Good fuel tuning. Was it safe? Well, we really don't' know.
It seemed to work and still is, but without ignition tuning, a bad
tank of gas or changed airflow by different parts could mean the
end of that motor in a short time. Despite this, running 25 degrees
of maximum timing is what held his motor together. EGT's remained
low due to the strong timing. I've tuned cars before on the dyno
where we'd pick up 30 plus lb/ft of torque by just a single degree
of timing. What does this mean? It means drop the boost and add
another degree, see what that does. Keep adding timing and watch
your EGT's drop. When they level off, you've gone far enough. However,
as you're adding timing, you need to watch knock very closely. See
above as to why.
I'VE GOT A GAS PROBLEM, DOC
Fuel. Your narrowband is useless. A tenth of a volt can mean a full
point in a/f change, and that is not something you want to risk
your motor on. Under boost, your target air fuel ratio is 11.4 to
11.6. Again, this is pretty general, and your results may vary,
but this is considered "safe" under most conditions. If
you are getting knock, resist the urge to just dump more fuel, assuming
you're a/f ratio is already within this range, and try to adjust
timing first. Generally speaking, you are going to want your enrichments
set to where you're a/f first dives down to a 11.0 or so for a period
of .25 to .5 of a second. That will quell any initial tip in knock
and clear the fuel line. Once your initial enrichments time out,
you'll want to have you're a/f around 12.0 to 12.5 until boost builds.
As boost builds, you want to offset your fuel table. This means
you initialize your fuel table to dump fuel before you actually
make the boost. Example: If you want the a/f to dive as boost crosses
10psi, which comes on at 3800, go to the 10psi at 3600 table and
make your change there. You're a/f ratio as you approach peak torque
is most important, after that it can flatten out. I typically like
to dump fuel right before rev limit as well
but that is just
my style. It makes a zero advance rev limiter a bit easier on the
motor.
The sound and feel of a rich or lean condition is remarkably similar,
yet different. Bucking under partial throttle is usually lean, but
not always. Just with boosted saturns it is usually due to leanness.
Low RPM bucking on a stand a lone is due to the enrichments working
well for higher RPM but not compensating for the poor VE values
at low RPM, and attempting to add the same amount of extra fuel
despite that. A rich misfire will sound soft, and muted. It is almost
hollow and low in tone, as one cylinder or two will misfire at a
time. As you rev the motor, it will sound like a WRX, which is,
essentially, like two two cylinders. The other time a Saturn sounds
like WRX is when it has a blown motor. Don't ask me how I know.
A lean condition will sound like a hard crack and snap as you attempt
to rev it. You will also likely hear the turbo try to spool
good but not. You'll want to add more
TPS enrichment if you hear this.
FINAL WERDS
Basically, this whole tuning thing is a game. You change fuel,
EGT's go up. You add timing, EGT's drop but knock goes up. You add
fuel to compensate and knock goes away but power goes down. You
bump boost, things get better, but now you are running a lot of
pressure. You drop boost and keep your fuel the same, kinda rich.
Bump timing, and holy Mexican I just picked up 38 lb/ft of torque
with no knock!
All I'm saying is that there are so many variables. Some tuners
call it the "Best Mean Torque". That is; the combination
of enrichment by fuel and timing that produces maximum power with
equal "compromising" from both sides. It's not an easy
balance to find, and you won't necessarily know when you've found
it. At that, its kinda like trying to hit a moving target lol dinner
sweet and sour dog lol. With the turbo 4cyl world, you'll want to
lean towards RBT, which means Rich Best Torque. That is, you'll
sacrifice some advance and leanness to run a safer condition. Again,
it's a balance, and there is no "right" answer to this.
Under partial throttle, you'll want to lean (pun) more towards LBT,
or lean best torque. Under low Map values, you can run more timing
and less fuel while being ok, due to
lower dynamic pressures.
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Archived Articles
August 2005 TSN will be holding its first ever meet
in Chardon, Ohio. Some of the fastest Saturns in the country will
be attending. Activities will include drag racing, dyno, tech session,
and BBQ. Look for the latest information in the forums.
Different
Racing
Jeff and his team Different Racing have big plans
on breaking into some really low quarter mile times this year. Last
year he posted a 12.40 on a pretty healthy nitrous shot. This year
he has a new turbo setup and some serious determination. Visit his
website for the latest news and information. I expect we'll be seeing
some low 12's from him by the end of the year.
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